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Die Casting

IATF 16949 Quality. 25–40% Below US Domestic Cost.

4–6 Weeks
Tooling + First Parts
±0.1mm as-cast
HPDC Tolerance
1.0mm (Al)
Min Wall Thickness
500 pcs
MOQ (HPDC)

What We Offer

TechnologyDescription
High-Pressure Aluminum Die Casting (HPDC)Thin-wall structural components; A380, A383, ADC12 alloys
Zinc Die CastingZamak #3, #5; high-detail small components
Investment CastingLost-wax process; complex geometries; stainless, carbon steel, alloy steel
Gravity Die CastingPermanent mold casting for medium-complexity aluminum/bronze parts
Secondary MachiningIn-house CNC finish machining of cast blanks; one-source accountability

Performance Specifications

MetricSpecificationBenchmark
HPDC Dimensional Tolerance±0.1mm (as-cast); ±0.02mm (machined features)
Investment Casting Tolerance±0.1–0.3mm per 25mm
Surface Finish (As-Cast)Ra 1.6–3.2 μm
Min Wall Thickness (HPDC)1.0mm aluminum; 0.5mm zinc
Casting Weight Range0.05 kg – 50 kg
MOQ500 pieces (HPDC); 50 pieces (investment casting)
Lead Time (Tooling + First Parts)4–6 weeks
Production Lead Time2–3 weeks

Materials & Finishes

A380 AluminumA383 AluminumADC12 AluminumZamak #3 ZincZamak #5 ZincStainless Steel (investment)Carbon Steel (investment)

Design Guidelines

  • Maintain uniform wall thickness (2–4mm for aluminum HPDC)
  • Add 1–3° draft to all surfaces parallel to die pull direction
  • Place parting line at largest cross-section
  • Design generous fillets (min 1mm) to improve metal flow
  • Cores and slides increase tooling cost — minimize undercuts

Industries Served

AutomotiveConsumer ElectronicsIndustrial EquipmentLightingTelecommunications

Quality & Certifications

ISO 9001:2015IATF 16949NADCA Standards

Get a Quote

Fixed price quote delivered within 24 business hours. DFM feedback included.

Cost Advantage

25–40% below US domestic production at KRW 1,550

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